Application of Siemens SINUMERIK 840D in five-axis machining

The Siemens SINUMERIK 840D system offers unparalleled performance and functionality for five-axis machining, especially for the machining of very complex structural parts and engine components on aircraft.

In the aerospace industry, critical parts production requires extensive processing and removal of materials. For the five-axis machining of aircraft structural parts, about 90% of the material is processed, and the material removal rate is very high, which can only be achieved by efficient, high-speed, high-precision machine tools.

The number of high quality engine components, such as leaf discs, that are finished by milling is increasing. Good dimensional accuracy and surface quality are more important than processability.

Very high machining efficiency through five-axis milling is a very advanced metal cutting method.

The systems used on the five-axis machining center must be integrated with special programming, motion control and compensation functions, as well as high-performance hardware. These features simplify the user's machining process, effectively guide the user through the entire machining process, and optimize motion control during special machining tasks. Taking into account the impact of machine speed and acceleration on the machined surface, we can increase the speed and acceleration values ​​through special control and drive functions.

Five-axis machining function

In fact, it is necessary to control the movement of the five-axis machine tool through the numerical control system. Although in some cases, the workbench needs to be rotated, and in other cases, the workbench. However, the difference in these basic principles is not a problem for the SINUMERIK 840D, thanks to its integrated five-axis transformation function (TRAORI). This means that programming in the workpiece coordinate system is possible with respect to programming in the machine coordinate system. Even very complex workpieces can be machined on machine tools with different motion characteristics without the need for special post-processors. The necessary compensation has been calculated inside the control system, which ensures that the machine can be operated at a given feed rate and the mechanical structure of the machine is the only influencing factor.

In addition, only with this five-axis conversion function, the tool can be safely returned when it is broken or has a problem.

Calibration of a five-axis machining center

Normally, the calibration of a five-axis machine takes a lot of time and money. The SINUMERIK 840D integrates a new measuring function that requires only the push of a button and does not require any additional equipment or software. This new measuring cycle - CYCLE996 is ideal for the first measurement and recalibration of the machine's kinematics.

The measurement cycle of SINUMERIK has been tested in practice and the results have proven to be very reliable. It can help correct small errors in the clamping of large-volume parts, helping to control the tool and parts in the correct position during machining, maintaining constant control throughout the machining process.

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PH-B-L6

Phlizon`s COB series Grow Light emits all the wavelengths of light which can be fully absorbed by the plants to create.

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