Promote the development of abrasives and abrasives industry by using relevant national industrial policies
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Abrasives are tools for precision machining and high-efficiency processing. They play an irreplaceable role in aerospace, shipbuilding, automobile manufacturing, metallurgy, rail transportation, power generation equipment, strategic emerging industries, petrochemical textiles, energy materials and other manufacturing industries. .
Nowadays, the progress of the third industrial science and technology revolution, the changes in China's and the world economic structure, the development of information technology and the Internet economy have brought opportunities and challenges to the development of China's abrasives industry. China's abrasives industry will Development and national strategy are integrated into one, making full use of relevant national industrial policies, maintaining the competitiveness and advantages of “China Abrasives†and promoting the high-quality development of the industry.
    I. Problems, opportunities and challenges
    1. Excessive production capacity and increased competition among enterprises
      China's abrasives industry has achieved a certain degree of improvement in recent years. Some key domestic enterprises have maintained a good momentum of development and potential. However, the entire industry must continue to develop steadily and still face many problems and problems. The main problems are: resources are difficult to support for a long time. The environmental pressure is increasing; the demand of users is getting higher and higher; the trade friction between exports and other countries is increasing; the overcapacity of major products in the industry, the market competition is intensifying, the profit margin is squeezed, and the operating expenses of enterprises are increased.
From the analysis of industry associations in 2013, the average product capacity of the main products in the abrasives industry in China is over 50%. 
    2. The company's independent innovation capability is insufficient, and high-end products still need to be imported .       The import data of the main products of the industry in 2013 are as follows: 
    From the analysis of the domestic industry's products and production status, the following problems are also faced:     1). Most of the companies focus on product development and imitation and production, and develop less originality. They provide customers with products that meet the requirements of their product specifications, not complete solutions and alternative products.     2). The research and development of enterprise products has not yet transitioned to products supported by crystal structure, microscopic composition and grinding analysis.     3). The integration of the company's marketing methods and the Internet economy has yet to be broken, and the construction of the industry's comprehensive platform and big data is imminent.     4). Some traditional abrasive abrasive products are replaced by super-hard and coated products, and the traditional processing technology is replaced by new processing technology.
    3 , the industry's existing production and operation methods urgently need to change     The abrasives industry must move from “big†to “big and strong†and implement seven transformations:     1 ), from production-oriented manufacturing to service-oriented manufacturing; providing customers with a full range of solutions and proliferation services.     2 ) From some local single application of information technology to two-depth integration; realize the digitalization, intelligence and wisdom of the industry production.     3 ) In the product design innovation, from following imitation to independent innovation,  From the current investment in land, capital, manpower, and equipment, the investment in investment has shifted to innovation. Changed to drive the development of the abrasives industry by innovation;     Case:     “Product samples†to “provide a complete solutionâ€, “providing a new generation of products that replace the new performance of traditional productsâ€.     •   Manufacturing has changed to a technology service industry. Apple Foxconn is an example. Apple R&D and sales, knowledge + service + management + culture. Not only innovative technology but also culture. Press one. Foxconn, manufacturing, raw materials changed from one form to another, in tons.     •   Grinding wheels are available, as well as grinding technology and grinding solutions. The former is manufacturing and the latter is technical services.     •   How to achieve, concept, talent, research and development, cooperation.     •   Definition Based on the needs of users of abrasive tools, according to user conditions, develop technical process plans and corresponding hardware that meet the user's technical and economic indicators. Including grinding cost analysis, grinding machine selection, grinding tools, fixtures, grinding parameter optimization, personnel training, etc. Achieve the goal of maximizing the interests of both parties.     Case:     The informationization of industrial enterprises is the weapon for enterprises to achieve leapfrog development, multipliers, and the competitiveness of enterprises.     •   ERP, CAD, CAM, CAPP, PDA, CRM, CNC. EC, EB, OTO, CTC, BTC, BTB.     •   Alibaba is listed in the US. E-commerce, more than 26 billion US dollars, with a market value of more than 200 billion US dollars. China's richest man.     •   Professor Li Yinjiang, regression formula design 1/3 cost, 1/2 development time     •   Informatization program for abrasives and abrasives enterprises. Need to study.     4 ), the product turned from low-end to high-end. The low-end is called production, and the high-end is called manufacturing. There is a difference between the two; from the past, low-cost competitive advantage (such advantage is no longer apparent) to the quality and efficiency, to achieve the product from the low-end to the middle The high-end transition, from low value to high added value.     5 ) The transformation is to change from a manufacturing method with large resource consumption and a large amount of pollutant emissions to a green low-carbon manufacturing method.     6 ) It is necessary to build an industry platform (information platform, technology platform, trading platform, etc.) and big data construction to form an organic combination of industries, to bring into play the benefits of industry clusters, reduce transaction costs, and thus enhance the competitiveness of the entire region.     7) It is the extensive management of the enterprise that needs to be transferred to precise management.     The ultimate goal is to move our industry to a green, smart, integrated, technology-serviced enterprise.
    4. China's abrasives industry faces new challenges and opportunities.     1 )  The world-famous abrasives and abrasives enterprises will accelerate the layout of the Chinese market and production, and the competition in the mid-to-high-end market will become more intense in the future.     2 )  In the world's emerging economies, the abrasives industry has improved. The Middle East, India, South America, Southeast Asian countries and regions are all building and rebuilding and expanding abrasives factories. China's traditional market and competitiveness are facing challenges.     3 )  The strategic restructuring of domestic industry enterprises has accelerated and the industry structure has accelerated     4 )  The world's third industrial revolution, " re-industrialization" characterized by industrial robots, artificial intelligence and digital manufacturing, new energy, new materials, etc. , brings opportunities and challenges to the abrasives industry.     5 )  The deep integration of information technology and industrial technology will bring abrasive abrasives to a new stage of development and opportunities, bringing revolutionary changes in the industry and a leap in productivity.
    Second, the country's relevant industrial policies and support directions
    The development problems faced by the abrasives industry in China are equally suitable for the country in terms of direction, policy support and strategic layout.     An important topic of the Third Plenary Session of the 18th CPC Central Committee is how to deepen reforms, achieve innovation drive, and revitalize the vitality of China's economic development.     The development of China's abrasives industry is inseparable from the guidance and support of national policies.
    1. National ministries and commissions related to our industry and related industry management direction     The relevant departments of the locality have related functions. 
    2. National industrial policy closely related to the abrasives industry
    1 ) The Twelfth Five-Year Plan for National Economic and Social Development     2 )  "Industrial Structure Adjustment Guidance Catalogue (2011 )"     3 ) "Prior to develop high-tech industrialization key areas guide  (2011 )     4 ) "The People's Republic of China Energy Conservation Law"     5 ) "The Clean Production Law of the People's Republic of China"     6 ) Environmental Protection Law of the People's Republic of China     7 ) "Decision of the State Council on Strengthening Energy Conservation Work"     8 ) "Guidance Catalogue for Foreign Investment Industries (2011 Edition)"     9 )  Catalogue of Advantageous Industries for Foreign Investment in the Central and Western Regions (2008 Revision)     10 ) "Industry Transfer Guidance Catalogue (2012 )"     11 )  Catalogue of Independent Innovation and Guidance for Major Technical Equipment     12 )  State Council - Circular Economy Development Strategy and Immediate Action Plan (2013 )     13 ) Catalogue of Major Environmental Protection Technology and Equipment Encouraged by the State (2011 Edition)     14 ) "National " Twelfth Five-Year" Science and Technology Development Plan"     15 ) " Twelfth Five-Year Development Plan for Machine Tool Industry "     16 ) "New Materials " 12th Five-Year" Industrial Development Plan"     17 ) " Twelfth Five-Year Development Plan for Energy Conservation and Environmental Protection Industry "     18 ) "New Energy" 12th Five-Year Plan for Industrial Development     19 ) "High-end equipment manufacturing " 12th Five-Year" industrial development plan"     20 ) " Twelfth Five-Year Development Plan for the Next Generation Information Technology Industry "     21 ) "Building Materials Industry"  Twelve Five"  development plan"     22 ) "Environmental Equipment " 12th Five-Year" Development Plan"     23 ) " Special Plan for the Twelfth Five-Year Plan for Waste Recycling Science and Technology Project "     24 ) " Guiding Catalogue of Key Products and Services for Strategic Emerging Industries "     25 ) "Guiding Opinions on Promoting the Internationalization of Strategic Emerging Industries" 2011     26 ) "Industrial Transformation and Upgrading Guide"     27 ) "Informatization and industrialization integration management system  Claim"     28  Notice of the National Development and Reform Commission on Printing and Distributing the Implementation Opinions on Encouraging and Guiding Private Enterprises to Develop Strategic Emerging Industries, 2011 .     29 ) Catalogue of Encouragement Industries in the Western Regions , Order No. 15 of 2014     30 )  Catalogue of low-carbon technologies promoted by the state" Announcement No. 13 of 2014     (2016-2020 ) The national " 13th Five-Year Plan" began to be drafted, and everyone should pay close attention.
    3.  Abrasives industry enterprises should actively learn to use relevant national policies to promote industry development
    1 ) Fields and directions supported by the state     The areas and directions supported by the state focus on the transformation and upgrading of the economic development model and the realization of the “Chinese Dreamâ€, which are implemented through policy guidance and financial support. For the abrasives industry, it is a market opportunity and a development direction. It is important to focus on the following directions:     The first is technological innovation     The second is strategic emerging industries, strategic emerging industries focus:     Energy saving and environmental protection - high efficiency, energy saving, advanced environmental protection, resource recycling     Next-generation information technology - next - generation information network, electronic core infrastructure, high-end software and emerging information services     Biology - biomedicine, biomedical engineering, bio-agriculture, bio-manufacturing     High-end equipment manufacturing - air, sky, iron, sea, intelligent manufacturing equipment     New energy - a new generation of nuclear, wind, solar, biomass     New materials - new functional materials, structural materials, composite materials     New energy vehicles - pure electric vehicles, plug-in hybrid vehicles)     The third is green environmental protection and cleaner production.     The fourth is the integration of industrialization and informationization, and the construction of the Internet economy and platform.
    2 ) Supervisory ministry     Ministry of Science and Technology: major science and technology projects, national science and technology support plan (973,863), national technology center, high-tech enterprises and new product certification, scientific and technological achievements.     Science and technology specialties and science and technology development funds of science and technology departments (bureaus) of various provinces and cities.     Development and Reform Commission and Ministry of Industry and Information Technology: special fund for strategic emerging industries, specialization of integration of two industries, special projects for the development of small and medium-sized enterprises, special funds for energy conservation incentives and comprehensive utilization of resources, National Engineering Center, National Twelfth Five-year Science and Technology Project (industrialization projects, major industrial technologies and Major technical equipment projects) and so on.     The corresponding funds of the provincial and municipal development and reform commissions and the Industrial and Information Committee.     There are also renewable energy project support funds, resource conservation and environmental protection central budget funds, information industry development projects.     In addition, other departments of the state also have patent incentives, import tax rebates for key technologies and equipment, and export incentives.     The above can pay attention to the government and the government websites of various provinces and cities to obtain relevant information in a timely manner, and timely contact with relevant departments to declare in time.      Note: Declaring national projects and state fund subsidies must be answered. The quality of the materials submitted and the quality of the defenses are critical to the success of the application. In addition, through industry-university-research cooperation, to play their respective advantages, it is conducive to the success of the declaration.
    4. Cases in which industrial enterprises successfully use national industrial policies to promote enterprise development     China's abrasives and abrasives enterprises have successfully used national industrial policies, integrated their own development into national and local development strategies, and promoted the development of enterprises and industries through the application of special funds.     For example, the Sixth Design and Research Institute Co., Ltd. of Machinery Industry and Guangdong Chuanghui Industrial Co., Ltd. jointly submitted to the General Office of the National Development and Reform Commission and the General Office of the Ministry of Finance on August 29, 2011, and the “Resin Cutting Sheet†of the Office of the Ministry of Industry and Information Technology. The project of “Dry-type grinding wheel digital workshop and intelligent logistics system intelligent complete equipment†is the first batch of national intelligent equipment special funding, and the approved funding amount is 30 million yuan.     The Zhengzhou Abrasives Grinding Research Institute was supported by the Ministry of Science and Technology's regional characteristic technology industry chain.     Baige Abrasives Co., Ltd. and Zhengzhou Yuda High-tech Materials Co., Ltd. received Zhengzhou Energy Saving Award.     The joint application of Luxin Gaoxin and Henan University of Technology has been awarded a major project of the Ministry of Science and Technology.     Apply for patents, set standard awards, etc.
    Third, China's abrasives industry should pay attention to the development of several directions
    1. Technological developments at home and abroad     The national industrial policy comes from the research and judgment on the future technology and economic development. China's abrasives industry must first pay attention to the world's research on technology development.     McKinsey released a report, 2025: Determining the 12 major disruptive technologies of the future economy and studying the extent to which technology has an impact on the future economy. The research targets are technologies that are rapidly evolving, have broad impacts, and have significant economic impact. 
    China's key areas of advanced manufacturing development in the next decade     Through research, combined with the actual situation of our country, these 10 should be the focus of our development in advanced manufacturing.     1. Intelligent manufacturing;     2 , incremental manufacturing;     3 , industrial robots;     4 , laser processing;     5 , integrated circuit manufacturing;     6 , display device manufacturing  ;     7 , optoelectronic device manufacturing     8. Biological manufacturing;     9 , micro-nano manufacturing;     10 , new materials. 
    2.  China's abrasives industry should pay attention to several directions      1 ) Technology innovation     For the abrasive industry, its products are divided into grinding and non-grinding applications, and the technical innovation and development of abrasives should focus on the following aspects:     Grinding abrasives , ordinary silicon carbide and brown corundum, belong to the national industrial structure adjustment catalogue of restricted products, (brown corundum, green silicon carbide, black silicon carbide and other agglomerates and abrasive manufacturing projects), its technological innovation should be new Abrasive development, abrasive  Modification and processing, development of composite abrasives, development of new abrasive applications, design of abrasive structures, etc.     For non-grinding applications , corundum and silicon carbide should be converted to high-temperature materials, high-temperature structural materials, functional materials, and the like.     Some high-end users in foreign countries have suggested that China's abrasives are very good in terms of conventional indicators, but lack data support in terms of microcrystalline structure.     In the research methods and means, from the conventional research on chemical composition, particle size, mineral composition analysis, toughness and grinding performance, the microscopic crystal structure of the abrasive, the crystal size and shape, the thermal properties of the abrasive, and the grinding use of the abrasive should be deepened.     For the abrasive industry , diameter 450  Various bonding agent grinding wheels (excluding rail grinding wheels) below the millimeter are classified products in the national industrial structure adjustment catalogue, and their technological innovation should be developed in the grinding tool of new materials, the application of new abrasives, the structure of abrasive tools, Development of bonding agents, efficient grinding, grinding methods and parameters research.     The development direction is efficient and precision machining of abrasive tools.      2 ) Building a green, digital smart abrasives factory     The guidance of the national industrial policy, the direction of the world's production technology, requires the abrasives and abrasives factories to develop towards the green and digital wisdom abrasives factory.     Green manufacturing     Green manufacturing is green in the entire production process, such as product design, material use, manufacturing process, packaging and recycling (that is, recycling after the end of the product life cycle).     Intelligent manufacturing     Intelligent manufacturing is the production process from the raw materials, through cold processing, hot processing and testing, and finally to the users. There are three “flows†in this process: one is the flow of information; the other is the flow of material; the other is the flow of energy. These three streams are efficient and unobstructed, can sense the actual situation, and can make their own decisions, and the entire manufacturing process is intelligent. The advantages that the developed countries have proposed to regain the manufacturing industry rely on artificial intelligence, industrial robots and digital manufacturing.
    China's future intelligent abrasives and abrasives factory has the following basic characteristics:     (1) Resource allocation and intelligent use     Establish a factory ERP system, establish a plant-wide multi-functional network system, and optimize the allocation and use of the entire plant resources.     (2) Equipment intelligence     Realize the intelligentization of production equipment, including supporting environmental protection and energy security equipment systems; automatic control and online detection and control systems for production lines supporting energy management and safety and fire and industrial hygiene testing and equipment systems.     (3 ) Production automation and digitization     Factory automation and digitization refers to the automation and digitization of the entire production process equipment and auxiliary supporting functional equipment for the abrasive grinding tool production. Through the integration, the whole production process can achieve the intelligent goal.     (4 ) Management of digital information     Factory management digital information, including automation system management, resource management system, OA system and energy management management system. Realize the digital informationization of the whole plant management.     For example, in the energy and green energy management of the factory, digitally realize the cycle of green product life cycle management from resource, material, design, manufacturing, waste recycling to recycling, green value-added application of ICT, and green supply. Chain collaborative management, green process management and smart environment monitoring help upstream and downstream manufacturers and customers to create environmentally friendly green products.     (5 ) Intelligent operation of the factory     Factory automation equipment needs to be upgraded to be intelligent, which is an overall improvement. In this respect, the Internet of Things can make equipment aware, and at the same time cooperate with management software, database establishment and analysis, including the whole plant ERP system, OA system and other plant digital information management systems, combined with strategic management and control needs business management innovation, Realize business applications such as production command and dispatch, production safety inspection, production and operation intelligent decision-making, resource management system monitoring and forecasting in the belt factory. Achieve intelligent operation of the plant.     That is, using the technology of ubiquitous networks (including Internet, Internet of Things, and wireless networks) to obtain relevant data and information inside and outside the factory in real time, integrate relevant personnel knowledge, and intelligently carry out modern factory mode of product design, production, management, sales, and service. . Achieving the highest efficiency of the supply chain, plant and processing unit; also achieving the least adverse impact on the environment; and maximizing employee and user satisfaction. It has three basic characteristics: transparency, integration and intelligence. It can change its own systems and parameters as the situation changes.     3 ) Construction of industry integrated platform and establishment of big data     Abrasives have the limitations of each enterprise marketing, technical information, management information, development dynamic information collection and application, and are inseparable from the industry's comprehensive platform and industry big data support. China's abrasives and abrasives urgently need to take advantage of the advantages of the Internet economy, the advantages of industry associations, the advantages of industry import and export companies, the advantages of industry technology centers, standardization centers, and industry testing centers, and integrate and establish industry comprehensive service platforms, including industries.  Market information and marketing platform, comprehensive technical information and service platform, patent navigation platform, financial support platform, policy support platform, industry management platform, etc., use the platform's big data analysis to guide the industry's health and quality development. 
    Fourth, the progress of some modern factories at home and abroad
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